Product Description
Desolventiser Toaster
We are supplying here the Desolventiser Toaster that is a vertically oriented cylinder with multiple trays that are steam, hot water or oil heated. The DT employs indirect heat transfer to desolventize ethanol, hexane or other solvent-wet products and completing the toasting operation on a low-cost basis. The material obtained from the extractor has tendency to retain the solvent, and this solvent has to be recovered. The basic principle involved in Toaster is direct and indirect heating to remove all the residual solvent from the material. The offered Desolventiser Toaster is made available by us for use in various applications.
The Desolventiser Toaster is a vertically oriented cylindrical with multiple compartments that are steam heated. The DT employs indirect heat transfer to desolventizer hexane or other solvent-wet products and completing the toasting operation on a low-cost basis.
Efficient Solvent Removal ProcessThrough continuous desolventising and toasting technology, this unit excels in extracting residual solvent from oil cakes with exceptional moisture removal efficiency. The process temperature ranges between 110C to 125C, ensuring safe and effective desolventising with variable working speeds for precise control. Combined with reliable steam injection and robust tray systems, this toaster guarantees high productivity and consistent quality outcomes.
Robust Construction and Advanced FeaturesEngineered from durable mild steel or stainless steel and protected with epoxy or polyurethane coatings, the Desolventiser Toaster stands up to rigorous industrial environments. Accessories such as inspection windows, steam traps, and safety valves make maintenance straightforward. The vertical installation design maximizes production space, while automation features enable seamless operation in extraction plants of various scales.
Versatile Applications and PerformanceIdeal for solvent extraction plants, the Desolventiser Toaster supports capacities from medium to large, adapting with variable RPM settings and electrical or steam power modes. It performs efficiently with process automation, reduced noise, and superior corrosion resistance, meeting the demands of exporters, manufacturers, suppliers, and fabricators across India.
FAQ's of Desolventiser Toaster:
Q: How does the Desolventiser Toaster remove solvent from extracted oil cake?
A: The Desolventiser Toaster uses direct and indirect steam injection to heat the extracted oil cake, promoting the evaporation and removal of solvents. The continuous process ensures consistent treatment, aided by multiple trays for exposure and efficient moisture removal above 98%.
Q: What is the benefit of the vertical installation type in the Desolventiser Toaster?
A: Vertical installation maximizes floor space usage in solvent extraction plants, facilitates more efficient gravity-feed movement of materials, and enables easier maintenance and inspection via manholes and windows.
Q: Which applications are best suited for this Desolventiser Toaster?
A: This unit is primarily designed for solvent extraction plants, where it efficiently removes residual solvent from oil cakes. It is suitable for use by exporters, manufacturers, suppliers, and fabricators in the edible oil industry, especially those looking for capacities ranging from 50 TPD to 500 TPD.
Q: When is direct steam injection advisable over indirect steam injection?
A: Direct steam injection is typically chosen when rapid heating and moisture removal are required for throughput optimization. Indirect steam is preferred when controlling product temperature and avoiding direct water contact is vital for product quality.
Q: What is the range of operating pressures and how does it impact the process?
A: The Desolventiser Toaster operates within a pressure range of 1-5 kg/cm2. Higher pressures can increase process efficiency and reduce cycle times, while lower pressures allow gentler handling of sensitive materials.
Q: How does automation improve the usage of the Desolventiser Toaster?
A: Semi-automatic and automatic modes ensure consistent process control, reduce labor input, and optimize safety measures such as steam traps and safety valves. Automation enhances operational reliability and facilitates continuous desolventising and toasting without manual intervention.
Q: Where can exporters and suppliers find installation support for this equipment in India?
A: Manufacturers, fabricators, and suppliers based in India typically provide installation and technical support services for the Desolventiser Toaster, ensuring correct initial setup and operational training for efficient performance in solvent extraction plants.
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